Lubrication is a key process in any industrial plant that uses molds, presses, or moving parts. It involves the controlled application of oils, release agents, or specific lubricants to reduce friction between metal surfaces, improve component durability, and ensure the quality of the final product.
Proper lubrication not only helps mechanical parts “run smoothly,” but also contributes to:
In industries such as automotive, metalworking, food processing, and plastic or rubber molding, lubrication is a critical phase that must be managed with precision and repeatability.
There are two main lubrication methods in industrial plants: manual and automatic.
This method is performed by an operator who manually applies oil or lubricant to molds or moving parts, often using brushes, bottles, or hand pumps. It’s an inexpensive solution, but it lacks precision and control. It also increases the risk of product waste and workplace contamination.
This approach relies on automatic spraying systems, where atomizers or spray guns distribute the required amount of lubricant evenly and accurately. It ensures consistent dosing, minimizes human intervention, and improves overall plant efficiency.
Automatic systems are now considered the industrial standard for achieving clean, repeatable, and sustainable processes, especially in high-frequency production environments.
An atomizer for oils or lubricants must meet specific technical requirements to ensure effective and long-lasting application. The main features to look for include:
A good atomizer must therefore combine precision, robustness, and flexibility, adapting to different types of oils, viscosities, and flow rates.
Among manufacturers specializing in spraying systems, AIRCOM stands out for its range of atomizers and automatic spray heads designed to deliver top performance even with lubricants, release agents, and industrial oils.
Some AIRCOM spray gun models are made of stainless steel and come in compact sizes, ideal for installations in limited spaces. Their robust construction allows them to handle corrosive or high-viscosity fluids while maintaining a fine and controlled spray.
These solutions enable full automation of the lubrication process, reducing product consumption and improving cycle quality.
To strengthen its expertise in automatic lubrication, AIRCOM has developed a strategic partnership with DLS – Die Lubrication Solution, a company specializing in the design of complete lubrication systems for presses and molds. This collaboration combines AIRCOM’s spraying technology expertise with DLS’s know-how in lubrication system management, offering customers integrated, efficient, and customized solutions for every production need.
Thanks to this synergy, it’s possible to implement tailor-made automatic lubrication systems capable of ensuring precision, repeatability, and reduced consumption, taking process quality to the next level.
Each plant has specific requirements depending on factors such as the type of fluid, spraying frequency, operating temperature, or available space. For this reason, AIRCOM offers customized products based on each customer’s needs.
The ability to configure nozzle geometry, flow rate, materials, and mounting accessories ensures maximum efficiency in any production context, from metallurgy to the food industry.
Automatic spraying of lubricants and oils is not just a technological choice but a strategy for efficiency. With AIRCOM systems, every company can rely on precise, clean, and sustainable lubrication, perfectly integrated into modern production processes.
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Read more 7 July 2025