Which atomizers are compatible with PLCs?

Summary

• What is a PLC and why is it important in industrial painting?
• Advantages and disadvantages of automated vs. manual painting
• AIRCOM atomizers compatible with PLCs
• Why choose AIRCOM for spray automation
• Conclusion

1. What is a PLC and why is it important in industrial painting?

A PLC (Programmable Logic Controller) is an electronic device designed to automatically control industrial processes. Used across many manufacturing sectors, a PLC can manage complex sequences of operations, monitor real-time data, and adjust parameters such as pressure, time, and spray volume in automated painting systems.

In industrial settings, integrating atomizers with a PLC enables precise, consistent, and remotely controlled spraying, reducing errors and improving final product quality.

2. Advantages and disadvantages of automated vs. manual painting

Advantages:

• Repeatability and process consistency: parameters set via PLC ensure consistent quality standards over time.
• Production efficiency: automation reduces downtime and the breaks required by human operators.
• Product savings: precise atomization minimizes waste and optimizes paint usage.
• Improved safety: reduced operator exposure to potentially harmful substances.

Disadvantages:

• Higher initial investment: automation requires advanced technological infrastructure.
• Less flexibility for occasional jobs: manual painting may be better suited for very small batches or hard-to-reach surfaces.
• Requires trained staff: although the process is automated, operators must understand how PLCs work.

3. AIRCOM atomizers compatible with PLCs

AIRCOM offers a range of atomizers designed to seamlessly integrate with PLC systems. These include:

LR SERIES

Designed for industrial applications requiring high precision and flow control, the LR series allows detailed spray adjustments via PLC. It is ideal for use on automated lines in sectors where coating quality is critical: models such as LR 110-A and LR120-A allow automatic spray fan adjustment, while the LR110-Q-A model offers both automatic fan control and quick connection/disconnection from the system thanks to QRB block integration.

ECO SERIES

A line that combines energy efficiency and performance. ECO SERIES atomizers are engineered to minimize air and paint consumption, making them perfect for those seeking a balance between sustainability and performance: the ECO-A-X model allows remote control and features fully stainless-steel internal passages along with an optional internal cleaning circuit.

FF SERIES

The solution for environments requiring a 100% stainless-steel product. These atomizers are built to withstand intensive cycles and ensure long operational life. Thanks to remote PLC control, they provide advanced management even under challenging conditions. This range includes models such as FF-A, FF-SE-A, FF-Q-A, and FF-Q-SE-A: the models with the -Q suffix are compatible with the quick-release block QRB2 and the HSB heater, enabling temperature control of the fluid to be atomized.

4. Why choose AIRCOM for spray automation

Choosing AIRCOM means relying on a company with decades of experience in designing automated fluid spraying solutions. Their PLC-compatible atomizers represent the perfect combination of advanced technology and reliability—two essential elements for any industrial operation aiming to boost productivity.

Moreover, AIRCOM’s specialized technical support and the adaptability of their products to various production systems make integration with existing plants simple and quick.

5. Conclusion

In a market increasingly driven by automation and waste reduction, choosing AIRCOM atomizers compatible with PLCs is a concrete step toward more efficient, safer, and sustainable industrial painting.